SQA Manual

Production Control Supplier Guide


Supplier Quality Assurance Manual
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I. INTRODUCTION AND GENERAL INFORMATION Example Forms
1 Revision Log Revision Log      
2 Table of Contents Table of Contents      
3 Introduction to the DMTN Supplier Quality Assurance Manual (SQAM) Introduction to the Denso Supplier Quality Assurance Manual (SQAM)      
4 DMTN Site Safety and Security Guidelines for Visiting Suppliers Denso Site Safety and Security Guidelines for Visiting Suppliers      
5 Supplier use of Temporary Service Workers at DMTN Supplier use of Temporary Service Workers at Denso      
6 Overview of Pre-Production / Mass Production Preparation Activities/ SQAM Submissions Cross Reference Table Overview of Pre-Production / Mass Production Preparation Activities/ SQAM Submissions Cross Reference Table      
7 Glossary of Terms Glossary of Terms      
II. QUALITY ASSURANCE FOR TRIAL PRODUCTION Example Forms
11 Notification of Quality Assurance Requirements (NQAR) Notification of Quality Assurance Requirements (NQAR) Example (PDF Format) Form (PDF Format) Form (Excel Format)
12 Designation of Supplier Quality Assurance Contacts Designation of Supplier Quality Assurance Contacts Example (PDF Format) Form (PDF Format) Form (Excel Format)
13 Training and Qualification of Team Members Training and Qualification of Team Members      
14 Checking Fixtures, Gages, and Test Equipment Checking Fixtures, Gages, and Test Equipment Example (PDF Format) Form (PDF Format) Form (Excel Format)
15 Quality Assurance Schedule (QAS) and Tool Progress Report (TPR) Quality Assurance Schedule (QAS) and Tool Progress Report (TPR) Example (PDF Format) Form (PDF Format) Form (Excel Format)
16 DMTN Supplier Control Plan Denso Supplier Control Plan  
17 Process Failure Mode and Effects Analysis (PFMEA) Process Failure Mode and Effects Analysis (PFMEA)      
18 Critical Control Characteristics and Process Capability Studies Critical Control Characteristics and Process Capability Studies      
19 Gage Repeatability and Reproducibility Study (R & R) Gage Repeatability and Reproducibility Study (R & R)  
20 Initial Sample Inspection Report (ISIR) Initial Sample Inspection Report (ISIR) Example (PDF Format) Form (PDF Format) Form (Excel Format)
21 Packaging Information and Traceability Lot Information and Traceability Example (PDF Format) Form (PDF Format) Form (Excel Format)
22 Early Stage Control Plan Early Stage Control Plan Example (PDF Format) Form (PDF Format) Form (Excel Format)
23 Mass Production Readiness Visit Mass Production Readiness Visit   Form (PDF Format) Form (Excel Format)
24 Final Approval Final Approval Example (PDF Format) Form (Excel Format)
25 QA Network QA Network Example (PDF Format) Form (PDF Format) Form (Excel Format)
DENSO’s QA Network Tutorial Denso’s QA Network Tutorial
26 Sub-Supplier Quality Assurance Hazardous Material Reporting Requirements      
III. QUALITY ASSURANCE SUPPORT ACTIVITIES FOR TRIAL AND MASS PRODUCTION Example Forms
35 Sub-Supplier Quality Assurance Sub-Supplier Quality Assurance      
36 Request for Parts/ Components Request for Parts/ Components Example (PDF Format) Form (PDF Format) Form (Excel Format)
37 Stratification Control Stratification Control Example (PDF Format) Form (PDF Format) Form (Excel Format)
38 Deviation Request/ Reply Deviation Request/ Reply Example (PDF Format) Form (PDF Format) Form (Excel Format)
39 Boundary Samples/ Master Samples Boundary Samples/ Master Samples Example (PDF Format) Form (PDF Format) Form (Excel Format)
40 Process Change Request (PCR), Reply/ Design Change Request/ Engineering Process Change Request (PCR), Reply/ Design Change Request/ Engineering
Change Instruction (ECI)
Example (PDF Format) Form (PDF Format) Form (Excel Format)
41 Non-Conforming Parts: Quality Failure Notice (QFN)/ Quality Failure Answer Non-Conforming Parts: Quality Failure Notice (QFN)/ Quality Failure Answer
(QFA)
Example (PDF Format) Form (PDF Format) Form (Excel Format)
42 Selective Control Designation Criteria Selective Control Designation Criteria      
43 Supplier Quality Systems Audit Supplier Quality Systems Audit      
44 Value Analysis/ Value Engineering (VA/ VE) Value Analysis/ Value Engineering (VA / VE) Example (PDF Format) Form (PDF Format) Form (Excel Format)

DENSO Manufacturing Tennessee, Inc. is an equal employment opportunity employer and does not discriminate against applicants or employees on the basis of race, color, national origin, religion, sex, age, disability or veteran status.
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